We support pattern processing for transparent fine metal mesh films.
Metal Mesh Heater
Prevent snow accumulation and melting snow by using LED headlamps and taillights instead of conventional halogen lamps.
Implement measures to prevent frost and snow from melting on the windshield in front of the camera to enable ADAS automatic emergency braking.
Metal Mesh Antenna
Supports 5G small‑cell base stations, as well as transparent antennas for buildings and vehicles.
Outer diameter of film substrate? A4 (PET / PC, etc.)… *Maximum 300 × 300 mm is feasible (conventional glass substrates are also available).
Copper wiring processing with lines or spaces from 5(3) μm (please consult us for standard film patterning and plating layers).
*The L/S of patterns depends on the film quality, thickness, length and shape of the substrate and resist materials.
*Please contact us for assistance in developing new materials for fine metal mesh processing.
Pattern examples also support straight‑line and wavy shapes. (Enlarged view)
Pattern examples also support straight‑line and wavy shapes. (Enlarged view)
Straight line Wavy line
Transparent resist coating and microfabricated patterns 5 (3) μm‑
Specifications
Pattern width 5 (3) micrometres
Film thickness 0.6‑30μm
Coating size A maximum size of 300 x 300 mm can be considered
Application Examples
·Being insulating and transparent, it can be used as a protective film or interlayer for substrates in place of conventional inorganic insulating films.
·It is photosensitive, which enables local patterning.
·Full‑additive electroplating film processing for metal mesh resists.
*Processing details depend on the pattern length, shape and substrate quality.
*We will strive to achieve L/S below 3μm in the future, so please contact us.
We have prepared standard samples of ITO heaters that are frequently inquired about.
We will assist you in creating empty cells and others through thin‑glass lamination technology cultivated using glass/glass touch panels.
We have prepared standard samples of ITO heaters that are frequently inquired about.
External dimensions: 100 x 100 x 0.7 mm, 100 x 200 x 0.7 mm, 200 x 200 x 0.7 mm
Resistance values: approx. 10Ω, 45Ω, 85Ω
Terminal treatment: Ag paste; with or without FPC (ACF bonding)
*Please contact us for pricing.
*Please contact us for availability.
*Use this product for initial evaluation and assess long‑term reliability under your operating environment.
*Customization is available based on this sample.
We will assist you in creating empty cells and others through thin‑glass lamination technology cultivated using glass/glass touch panels.
①Processing Content
- Glass‑to‑glass laminate (step cutting is available). Glass‑to‑film lamination (specification consultation is required)
②Processing Dimensions
- Maximum processable glass substrate size: 400mm×360mm. Top and bottom thickness of 0.2mm is acceptable
G ＋ F : (specification consultation is required)
③Processing Records
- Gap between glass sheets: 10‑30μm (bonded with sealing material)
The patterning technology for multi‑layer films printed by Fullchance facilitates the fabrication of MEMS sensor components.
The patterns of metal thin‑films and insulating coating films realize the functions of sensor components and their heaters.
In addition, the sensor can be miniaturized as a separate side unit.
The illustration shows an alcohol breath sensor linked to a smartphone.
*The real object differs from the image.
In recent years, electrochromic light‑control glass, whose light‑blocking state can be altered by applying electricity, has been adopted for windows in aircraft and other applications.
However, up to now, there has been no alternative but to adjust the light‑blocking conditions of the entire glass panel, and the view outside the window cannot be enjoyed after dimming.
This time, the research team has developed a light‑control glass that achieves gradient variation using electrochromic polymers (organic‑metal hybrid polymers) investigated in our previous studies.
Details are available here.
The Fullchance printed‑film processing technology is also applied for pattern development and patterning treatment on the ITO film formed on the glass of this product.
It was also featured in the world commercial satellite program "Tretama" broadcast on December 19, 2019.
It also facilitates product manufacturing through ITO patterning, contour processing, and ACF bonding of wide FPCs.
It was also featured in the world commercial satellite program "Tretama" broadcast on December 19, 2019.
It also facilitates product manufacturing through ITO patterning, contour processing, and ACF bonding of wide FPCs.
Principle
When the electrode is energized, the transparent conductive film generates Joule heat inside the glass, and far‑infrared rays are emitted from the glass surface.
Size
Panel shape: minimum 10 mm × 10 mm to maximum 370 mm × 470 mm. Wafer shape: minimum to maximum 300φ
Applications
• Used to prevent condensation on surveillance cameras and devices requiring visibility
• Used for heating during chemical analysis observation such as microfluidic channels, and in cell culture experiments
• Used in aircraft and special‑purpose vehicle displays that require full LCD performance
• Prevents mirror fogging in bathrooms and restrooms!
At Fullchance, we offer custom types of resists with micrometer‑level precision.
Pattern shapes can be straight lines / circles (cylinders).
The aspect ratio can be 5:1 (film thickness of 50 μm or greater), with actual results reaching 3:1.
• Where can I order a rectangular unit with μm‑level precision?
• Where can I get small‑batch custom‑made parts?
• I need you to customize various heights and shapes!
Application Examples
Evaluate the tracking performance of adhesives, adhesive films, and fillers (inside semiconductor PKGs, etc.).
Micro‑components such as micro‑LEDs,
Cover glasses for solar cells.
In addition to simulation, evaluation and verification close to actual machines can be performed.
By fabricating masks, multiple shapes can be patterned by varying the line widths of L‑shapes, straight lines, circles (cylindrical shapes), etc. on the same substrate.
The aspect ratio can be 5:1 (film thickness of 50 μm or more), and the height ranges from 2 to 100 μ.
* However, the height is uniform on the same plate.
For large sizes of □50, 100, 200 mm, substrate sizes up to 300 mm are supported, and cutting to any size is available.
Glass, silicon wafers and the like can be used as base materials.
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