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PET Heater

PET Heating Sheet

 
Polyester heaters provide a highly cost‑effective solution for heating large‑area surfaces. These heaters can be designed and manufactured in a wide range of configurations to match the dimensions and shapes required by your application. They are widely used in medical equipment, restaurant appliances, battery heating and de‑icing applications. The maximum surface temperature of polyester heaters is 105 °C (221 °F).
 





Long Service Life
High Reliability
Cost‑effective for Large Sizes
Multiple Configurations Available
 
Etched‑Foil
 
Etched‑foil elements deliver excellent heat transfer and exceptionally uniform heat output, enabling faster warm‑up cycles and extended service life. This heater provides uniform heating for large flat or slightly curved surfaces. Polyester material is UL‑recognized for applications up to a surface temperature of 105 °C (221 °F).
 
Etched‑foil polyester heaters can be designed and manufactured in various configurations to meet the size and shape requirements of your application.
 
Due to resistance limits of foil materials, foil becomes less cost‑competitive compared with wire‑wound elements as circuit dimensions increase.
 
Given specified voltage, wattage and resistance, our designers calculate designs with custom‑developed CAD programs.
 
Advantages of etched‑foil versus wire‑wound heating elements:
‑ Low watt‑per‑square‑inch density
‑ Distributed wattage output
‑ Edge heat‑loss compensation
‑ Precision manufacturing of very small heaters
‑ Complex thermal distribution, rated for approximately 105 °C (221 °F)
‑ Economical mass production
‑ Precise replication of intricate circuits
 
Wire‑Wound
 
Polyester film heaters have a maximum operating temperature of 105 °C (221 °F). They are used for uniform heating of large flat or gently curved surfaces. Polyester film heaters can be produced in multiple configurations to satisfy your application’s size and shape requirements.
 
Reliable Heating Elements
 
At the Hi‑Heat production facility, fine nichrome wire is helically wound onto a central fiberglass twine core to create robust, flexible elements. Our proprietary winding equipment is electronically controlled to guarantee consistency. Post‑production inspections ensure quality and accuracy.
 
Circuits are manually wound onto tool patterns customized for target resistance. Parallel circuits are adopted wherever possible to maintain operation even if one circuit fails.
 
Precision‑wound elements are then sandwiched between two polyester layers. Vulcanization permanently encapsulates the wires.
 
Features of polyester heaters:
 
• Excellent electrical properties
 
• Good heat resistance
 
• Low moisture absorption
 
• Low shrinkage
 
• Stable through‑resistance
 
• Capable of operating in damp or humid environments
 
• Easy for adhesive bonding
 
• Lower cost compared with silicone‑based heaters
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